Vapor Deposition Source

About

Technology This innovation is intended to be used in a thin film deposition system requiring multiple fabrication steps under a continuous vacuum. In such a system, a substrate will be transported through several stations, each station performing a unique fabrication step on the substrate. For steps in which a thin film of material will be deposited using thermal methods, there is a need to seal the deposition chamber from the rest of the system under vacuum. This technology provides a method and apparatus to movably seal the deposition chamber. For various reasons, there needs to be sufficient clearance between the substrate transport and the deposition source. However, this clearance creates a gap between the substrate and the source where particles or vapor can escape and deposit on other portions of the vacuum chamber. This causes multiple sources of inefficiency, such as material loss, increased costs for cleaning surfaces inside the vacuum chamber, and lost production time when the process is shut down for cleaning. This technology solves this problem and greatly increases the efficiency of the entire deposition system. This innovation is part of a large portfolio of thin film technologies specifically developed for CdTe photovoltaic devices but potentially applicable to a wide variety of thin film technologies. Thin film coated substrates are ubiquitous in today's society and have been used for numerous aspects of consumer electronics (from integrated circuit fabrication to cell phone, computer and television display coatings), optics (e.g., coating glass), microparticle fabrication, photovoltaic fabrication, and packaging (e.g., aluminum coating on plastic for potato chip bags).