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PulPac, a Swedish R&D and IP company, has developed an innovative production method called Dry Molded Fiber that aims to replace single-use plastics with fiber-based packaging.
About
PulPac, a Swedish R&D and IP company, has developed an innovative production method called Dry Molded Fiber that aims to replace single-use plastics with fiber-based packaging made from cellulose pulp. This method is faster, more cost-effective, and sustainable, as it eliminates the use of water in the manufacturing process and enables high-speed production.
PA Consulting partnered with PulPac to help scale this technology. Their support included:
- Agile innovation to overcome technical challenges.
- End-to-end manufacturing solutions to build prototype platforms.
- Leveraging industry networks to connect PulPac with global brands.
The collaboration aligns with global sustainability goals, addressing the urgent need to reduce plastic waste. PulPac’s solution offers a feasible and affordable alternative to traditional plastic packaging, contributing to a cleaner and more sustainable future.
Key Benefits
Accelerated Commercialisation
PA helped PulPac bring its Dry Molded Fiber technology to market faster by supporting prototype development and scaling manufacturing platforms.
Access to Global Brands
PA leveraged its extensive consumer and manufacturing network to introduce PulPac to major global brands, opening up new commercial opportunities.
Technical and Innovation Support
PA applied agile innovation and multi-disciplinary expertise (e.g., material science, circular design, manufacturing) to solve technical challenges and enhance product development.
Brand Activation
PA worked with PulPac to develop new applications for Dry Molded Fiber, including primary and secondary packaging, helping brands replace plastic in diverse use cases.
Sustainability Leadership
The partnership positioned PulPac as a leader in sustainable packaging, offering a scalable, affordable, and low-carbon alternative to plastic.
Applications
1. Consumer Packaged Goods (CPG) Companies - Especially those producing high-volume single-use items like:
- Food containers
- Beverage lids
- Cutlery
- Blister packs
- Bottles
These companies are under pressure to reduce plastic use and meet sustainability goals.
2. Global Brands Seeking Sustainable Packaging - Brands in beauty, luxury, and personal care looking for eco-friendly yet premium packaging.
Companies needing custom, branded, and functional packaging that aligns with their environmental commitments
3. Healthcare and Home Testing Providers - Organizations requiring sustainable, sterile, and functional packaging for medical or diagnostic products
4. Retailers and E-commerce Businesses - Especially those aiming to reduce packaging waste and improve recyclability in their supply chains.
5. Regulatory-Driven Markets - Regions with strict plastic bans or extended producer responsibility (EPR) laws, such as the EU, UK, and parts of North America.
6. Sustainability-Focused Innovators
Startups and manufacturers looking to license or adopt scalable green technologies to differentiate in the market.