In-Situ Polymerization

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Summary This invention provides a novel technique to enhance carbon nanotube dispersion and interfacial bonding in epoxy-based nanotube nanocomposites through in-situ polymerization. The in-situ polymerization reaction grafts peroxide groups onto the surfaces of nanotubes and the functionalized carbon nanotubes or nanofibers react with epoxy resin during nanocomposites fabrication. This in-situ polymerization can lead to high-exfoliation and uniform dispersion of carbon nanotubes or nanofibers in the epoxy polymer matrix during modification of nanotube surface characters. Furthermore the in-situ reaction produces covalent bond between nanotubes or nanofibers and the epoxy polymer matrix during composite fabrication through drafted peroxide groups to substantially improve load-transfer between nanotubes and resin. The significantly improved dispersion and interface bonding considerably increase the load-transfer and acquire high performance.   Applications: This invention has excellent potential for use in the mass production of high-performance nanotube and nanofiber reinforced epoxy composites for multifunctional applications, such as lightweight high-performance structural materials, electromagnetic interference, and thermal management materials, etc. Immediate applications include composite applications for aircraft, thermal management for electronic device package, etc. The yield rate using this method is almost I 00% and has the excellent potential for low cost mass production and scale-up.