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ePreditMntc uses real-time harmonic analysis to detect early signs of electrical and mechanical faults, enabling smarter maintenance and reducing unplanned downtime.
About
ePreditMntc is a cutting-edge predictive maintenance solution that uses electrical harmonic analysis to continuously monitor the health of motors, drives, transformers, and other critical assets. By detecting subtle changes in harmonic content, it identifies early indicators of electrical and mechanical faults—such as worn bearings, insulation degradation, or failing VFDs—before breakdowns occur. This non-invasive, real-time system empowers smarter maintenance decisions, reduces downtime, and enhances operational reliability across facilities.
Key Benefits
- Early Fault Detection – Identifies electrical and mechanical issues before failure through harmonic pattern analysis.
- Non-Invasive Monitoring – Uses existing electrical signals; no need for extra sensors or physical inspections.
- Reduced Downtime – Enables proactive maintenance, minimizing unexpected outages and production losses.
- Lower Maintenance Costs – Targets maintenance efforts based on actual equipment condition, not fixed schedules.
- Asset Life Extension – Prevents premature wear by addressing problems early, improving ROI on equipment.
- Scalable & Flexible – Easily deployable across multiple asset types and facility sizes.
- Supports Sustainability Goals – Optimizes energy use and reduces waste from unexpected breakdowns.
Applications
Electric Motors – Detects issues like worn bearings, unbalanced loads, and rotor faults via harmonic signatures.
Variable Frequency Drives (VFDs) – Identifies failing IGBTs, insulation degradation, and power electronics faults.
Power Transformers – Monitors for core saturation, insulation breakdown, and winding imbalances.
Generators – Tracks electrical health to prevent failures due to harmonic distortion or load irregularities.
Electrical Panels & Switchgear – Detects loose connections, grounding faults, and cable degradation.
HVAC Systems & Pumps – Ensures operational efficiency by monitoring motor-driven components.
Industrial and Commercial Facilities – Scalable solution for predictive maintenance across large asset fleets.