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2Censor delivers a patented industrial IoT solution that enables real-time monitoring of abrasive wear in mining and mineral processing equipment. Using embedded, sensors.
About
2Censor is an Australian-based industrial technology company specializing in predictive maintenance solutions for the mining and heavy industry sectors. Our core innovation is a patented abrasive wear monitoring system that combines embedded IoT hardware, edge data transmission, and predictive analytics. By monitoring real-time wear on critical assets like slurry pipes, mill liners, crushers, and chutes, 2Censor helps operators reduce unplanned downtime, extend equipment life, improve safety, and minimize environmental risks.
With a global footprint spanning 12+ countries, 2Censor works alongside major OEMs and distribution partners to deliver scalable solutions that support productivity, cost efficiency, and ESG compliance.
Key Benefits
2Censor’s patented abrasive wear monitoring technology delivers measurable value to mining operators, OEMs, and industrial service providers. By providing real-time data on asset condition, it significantly reduces unplanned downtime. Rather than relying on manual inspections or fixed service intervals, operators receive predictive insights that allow them to schedule maintenance based on actual wear. This shift from reactive to predictive maintenance not only lowers operational costs but also increases overall equipment availability.
Another key benefit is extending the lifespan of critical equipment such as slurry pipes, mill liners, crushers, and transfer chutes. Early detection of wear and damage prevents premature failure, helping companies get the maximum value out of their assets. This directly contributes to capital expenditure savings over time.
Beyond productivity gains, 2Censor’s solution enhances safety and environmental compliance. By monitoring high-risk assets in real time, the system helps prevent leaks, spills, or breakdowns that could harm workers or the environment. This supports broader ESG (Environmental, Social, Governance) targets while reducing reputational and regulatory risks.
Finally, 2Censor’s technology provides mining companies with actionable, plant-wide data that informs smarter decision-making. Its versatility allows full-plant monitoring across multiple asset types, offering a scalable solution that fits both individual sites and multi-site operations.
Applications
2Censor’s abrasive wear monitoring technology is specifically designed for the global mining, mineral processing, and heavy industry sectors. Our primary target market includes mining companies operating across commodities such as iron ore, gold, copper, coal, and critical minerals. These operations rely on high-wear equipment and face significant challenges related to unplanned downtime, maintenance costs, and environmental compliance.
Key applications for 2Censor’s technology include monitoring wear in slurry pipelines, mill liners, crushers, transfer chutes, and hoppers—critical assets commonly found in mining process plants and material handling systems. Our solution is suited for both greenfield projects and retrofitting existing operations.
Additionally, 2Censor collaborates with Original Equipment Manufacturers (OEMs), plant operators, and service providers as part of a broader industrial IoT strategy. Beyond mining, secondary applications include cement production, aggregates, power generation, and other industries where abrasive wear affects operational efficiency and safety.